What kind of detergent are you using?
Detergent buildup is notorious for causing leaks with Bummis covers. You will know that you have this issue if your covers stink. Wash your diaper covers with a little bit of liquid Dawn detergent to solve this issue.
Make sure that the prefold is on top of the flap.
If you are putting the prefold UNDER the flap in the front of the cover, that will also cause problems (because the moisture wicks straight out through the velcro).
Is your baby out-wetting the diaper?
The other common issue is just that your baby is overflowing the diaper. If the diaper is saturated, there isn’t anywhere for the urine to go but out of the diaper cover. If that is the case, then you need to add some more absorbency during naptime/overnights and your problem will be solved.
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